Insert Systems for Flexible and Visual Organization


Insert systems are a central element of modern lean and logistics concepts. They ensure clarity, clear information flows, and visual control right where the action is.

ORGATEX® insert systems help companies organize material flows, production orders, and information in a simple, traceable, and efficient manner.

Whether in manufacturing, assembly, warehousing, or the office—anywhere information needs to be readily available—insert systems create structure and transparency.

To the instert systems

KANBAN & Lean Methods Implemented Effectively

KANBAN has become an indispensable part of lean logistics. The method is based on the pull principle: materials are produced or replenished as needed. In practice, control is managed via KANBAN boards using the traffic-light principle.

Cards for empty containers are placed on the board, sorted by part number:

  • Green: sufficient stock
  • Yellow: decision required regarding replenishment
  • Red: immediate action required

ORGATEX® offers all the necessary tools for reliable Kanban control—from individual modules and a wide range of accessories to tried-and-true starter kits. Custom Kanban and Lot-Size Kanban boards are also manufactured precisely to your specifications.

To Cardplan

Modular, customizable, and expandable at any time

All ORGATEX® insert systems feature a modular design and can be flexibly customized. The height, width, and arrangement of the elements can be expanded, rearranged, or supplemented at any time—both horizontally and vertically.

Thanks to robust materials, sturdy metal bases, and durable plastic elements, the systems are designed for long-term industrial use. Continuous development ensures that the solutions are optimally tailored to real-world production requirements.

To the System Boxes

Discover what ORGATEX inster systems look like in practice:

Stable Processes Through Intelligent Pull Control and Production Leveling

LOT-Size-kanban

KANBAN boards allow material flows to be controlled according to the pull principle and help reduce inventory levels over the long term. Lot-size KANBAN boards enable the replenishment of specific quantities of a single item and help smooth out production.

ORGATEX® Kanban boards are custom-made to meet customer specifications or offered as practical starter sets in various sizes—mobile on casters or stationary for wall mounting.

heijunka-board

Heijunka refers to the process of leveling and smoothing out production. A Heijunka board is used to arrange production orders in a defined sequence or time grid. This effectively balances out order spikes and fluctuations in demand—often the foundation for stable processes.

Every ORGATEX® Heijunka board is custom-made in terms of height, width, and element configuration.

LOT-Size-kanban

KANBAN boards allow material flows to be controlled according to the pull principle and help reduce inventory levels over the long term. Lot-size KANBAN boards enable the replenishment of specific quantities of a single item and help smooth out production.

ORGATEX® Kanban boards are custom-made to meet customer specifications or offered as practical starter sets in various sizes—mobile on casters or stationary for wall mounting.

heijunka-board

Heijunka refers to the process of leveling and smoothing out production. A Heijunka board is used to arrange production orders in a defined sequence or time grid. This effectively balances out order spikes and fluctuations in demand—often the foundation for stable processes.

Every ORGATEX® Heijunka board is custom-made in terms of height, width, and element configuration.

Examples of Applications in Warehousing, Production, and Logistics

ake your processes transparent - and simplify your work.